The estimate applies a savings rate of 12% to 18% to the annual maintenance cost you enter — the average range measured by the U.S. Department of Energy for companies that have switched from reactive to preventive maintenance.
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Calculate the annual savings your company can achieve
Check your company's savings by adopting MACHINA WEB, the CMMS that helps you manage both reactive and preventive maintenance.
Estimate your company's annual savings in seconds
Enter your company's annual maintenance cost and instantly calculate the potential savings.
€
Estimate determined considering savings of 12% to 18% achieved by shifting from reactive to preventive maintenance, according to data measured by the U.S. Department of Energy (DOE).
Estimated savings in the first year
€ 116.520 – € 176.520
Cumulative savings over 5 years
€ 582.600 – € 882.600
Cumulative savings over the first 5 years
Minimum savings (12%) Maximum savings (18%)
These are average values: actual results may vary by sector, fleet size and maintenance organization.
Calculate savings by component
Every company has a different cost structure.
Adjust the fleet value, the cost incidence and the savings percentages with your own company's data to get a more precise estimate.
€
| Component | Incidence | Annual amount | Savings % | Annual savings |
|---|---|---|---|---|
| Spare parts purchases for replacements | % | € 500.000 | % | € 100.000 |
| Production downtime | % | € 500.000 | % | € 75.000 |
| Production quality shortfalls | % | € 500.000 | % | € 15.000 |
| Energy | % | € 200.000 | % | € 10.000 |
| Urgent and extraordinary interventions | % | € 300.000 | % | € 30.000 |
| Spare parts inventory | % | € 600.000 | % | € 60.000 |
| Total estimated annual savings | € 290.000 | |||
Estimate developed by Studio ARCHIMEDE based on direct experience with clients.
You can freely edit it: update it with your company's real data for a more precise estimate.
The reference data
The U.S. Department of Energy
This estimate is based on data measured by the U.S. Department of Energy (DOE) for companies in any industrial sector: switching from reactive to preventive maintenance cuts its share from over 55% (industry average) to under 10% (industry-leading companies), with average cost savings of 12% to 18%.
The same guide also highlights the concrete benefits of a CMMS: spotting problems before they cause a failure, increasing the share of planned maintenance, forecasting spare parts needs more accurately, and keeping equipment performance steady over time.
Another data point from the same guide
The benefits produced by using a CMMS system
The Department of Energy guide cites a survey of 558 companies using a CMMS, with the average results measured after its adoption.
+28.3%
Maintenance efficiency
-20.1%
Equipment downtime
-19.4% spare parts costs -17.8% spare parts inventory
Source: survey of 558 companies (A.T. Kearney / Industry Week, 1994), cited in chapter 4.4 of the DOE Operations & Maintenance Best Practices Guide, Release 3.0.
MACHINA WEB improves your company's maintenance efficiency. Download the PDF brochure with all the software's features.
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